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Waterjet Cutting Melbourne: The Things You Need to Know

Waterjet cutting has been greatly beneficial in many applications in Melbourne. It is basically another way of cutting plastic, metal, stone and any other materials. It is, however, different from plasma and laser cutting. Waterjet makes use of high pressure cutstream of water and garnet to cut through a material. Due to its features, waterjet has become a vital part in many industries. But if you are not so familiar with it, you may wonder about the process involved behind it.

All About the Process

As mentioned, waterjet cutting has been popular in Melbourne and understanding the process behind will make one appreciate its use better. Primarily, the workpiece will be placed on top of the machine’s table. A series of clamps will be holding it in place. The operator will then communicate to a computer on what is supposed to be done. In such process that is pre-programmed and guided by a computer, the machine starts to blast through the workpiece. In this process, the water that cuts through gets reused and recycled. This makes the waterjet environmentally-friendly.

If the workpiece is thick, it can be expected that it will also take a longer time for it to cut through. Inherently, it is a slower process compared to laser cutting and working with thick materials lengthens the process even more. But its advantage is the fact that it can cut through a lot more substances.

 

How Does it Work?

The process will begin with a high-pressure pump. This pump can either be a direct drive pump or hydraulic intensifier pump. The latter is often used in industrial waterjet cutters wherein a series of hydraulic rams is responsible for increasing the pressure in the system to a given level. The water will then pass through a series of pressure gauges and valves before moving through the intensifier which will stimulate the force even more with the use of plungers.

When the water is ready to move to the nozzle area, it should pass through the jewel orifice. Typically, this orifice is made of precious gem like sapphire which is known to be highly-resistant to heat and pressure, as well as corrosion.

The jewel orifice focuses on the water stream downward through the nozzle. By this time, an abrasive inlet may allow grit to get through. The abrasive in this case will accelerate rapidly along with the water stream and help in the cutting process. Then the water stream will shoot downward and out of the nozzle- this is where the cutting process begins.

 

How About Its Benefits?

  •         It is a cold-cutting process
  •         Cuts in all directions
  •         May not require starting holes
  •         Cuts through almost any material
  •         Easily produces a finished product
  •         Environment-friendly
  •         Does not release dust or dangerous gas
  •         The machine’s programming is flexible
  •         Faster than any other traditional cutting methods

Waterjet is such as helpful machine that involves a process that should be understood deeply by whoever is using it. But one thing is for sure, having it around can yield great benefits.

 

Commercial CNC Plasma Cutter for Sale

Commercial CNC plasma cutter for sale are offered by many manufacturers. These are carefully designed for continued use, as well as to maintain precision and quality. These are so much better than handheld and manual cutting that could be done using a plasma cutter. Moreover, you would be able to obtain a better, high-quality, and professionals results with commercial CNC plasma cutters. Having one can be very beneficial as it can help you accomplish numerous projects. The machine will also allow you to do the following:

Uses of Commercial CNC Plasma Cutter

  • Custom metal fabrication is allowed. You can make variety of things such as gas tanks for motorcycles, custom-built auto parts, business signs, and many more.
  • Manufacturing of industrial equipment. CNC plasma cutter allows cutting of metals into large pieces to be used in creating different equipment. It can cut through a range of different materials with different thickness.
  • Manufacturing of different machines. You can create different and unique machines to start your own business.
  • Shipbuilding. Helps you acquire large contracts for jobs that need the use of this machine.
  • Steel service centers.
  • HVAC sheet metal fabrication.

It is indeed a great benefit that almost anything can be cut and even created with this machine. If you want to buy a CNC plasma, you will have the chance to compete with big manufacturers for large projects. You can also opt to open your own custom-business and offer your services to the public.

Different Options to Choose From

There are so many options to choose from when it comes to CNC plasma cutter. Every manufacturer of the machine offers many choices although they perform the same basic functions. But what makes every machine different from one another is how they are made and the components used in making them. There are some manufacturers that make use better techniques and higher quality of materials to ensure that their machine stands out from others and can last to perform its functions for the longest time possible.

In reality, these machines are expensive and are considered to be a very big investment for businesses. But with all its benefits, this is definitely worth having especially that it can help business earn more profit and even expand the business into new areas. If ever you purchase one, be sure that what you have will do just what you need it to do.

Prior to the purchase, do some research. Better yet, you can ask around or contact some dealers. It is also important that your check the machine from different stores so you can compare and get the best worth for your money. Having a quality machine is very important and it should be at a fair price and can last for a long time. Do not be afraid to ask questions and make sure that you get the answer you need.

Cheap CNC plasma cutter for sale at cncplasmacutters.com.au

 

Waterjet Cutting Machines: General Tips for Efficiency

Waterjet cutting machines are important for handling various cutting applications across many industries, which means that they play an important role in the success of many operations all over the world. If you have at least one in your facility, you definitely have a good idea of why it is a necessary part of your operations. And you would want to keep it that way, for as long as you can. If you need guidance on how you can do that, here are some general tips that you can consider to ensure and enhance efficiency for your operations.

 

Get proper product training for your team

First and foremost, your facility needs to be apprised of what it needs to know so that it can get the best out of the machine. And product training is critical to that. Such an opportunity will allow you to see how your specific machine is built, which will be a good foundation upon which your operational programme should be designed. Also, it will inform you of what you need to do to keep your waterjet cutter in optimal condition throughout its lifespan, and how you cn prevent issues. And training will educate you about industrial guidelines and standards that you need to meet. This is available from the manufacturer of the equipment, and should be made available to you from your purchase of the equipment.

 

Maintain your waterjet accordingly

Maintenance is also a crucial ingredient of efficiency in a facility, especially where waterjet cutting machines are concerned. This is why it merits a significant amount of time and effort, not only from the facility manager but from the entire team. Maintenance is a collective effort that will work best if it is properly and seamlessly incorporated into the entire operation, and adopted as part of the culture in your facility. Additionally, it should follow specific recommendations from the manufacturer, and be compliant with outstanding regulations and guidelines in the industry.

 

Always consult your manual

Speaking of recommendations from the manufacturer, it is important that you consult your manual every time that you need to. These include instances when the machine runs into an issue, when you are adding components or functionalities that will require recalibration or reprogramming, and when you’re changing or updating methodologies. If you have any questions about any of the information outlined in the manual, make sure to ask your manufacturer.